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'Materials Challenges Are Changing the Way We Do Business'
While the macro trends of smaller, lighter, faster and "greener" will always apply, there are several areas that I see as significant for 2001: low-k dielectrics, device packaging and board-level protection.
First, stress relief in packages will continue to drive material selection.
Next, the move to copper and low-k dielectrics in ICs will allow increased device speed and reduced power consumption. However, advances in IC functionality will continue to push the need for thermal dissipation.
Compensation for CTE mismatch, increases in die size and interconnect density challenges will drive advancements in materials that can reduce stress in ever-shrinking packages and devices which lack sufficient space for a conventional heat sink.
A step change in conductivity is needed before thermally conductive materials can meet the roadmap requirements.
Wafer-level processing, the key to cost reduction, will move the packaging operation toward the fab, requiring materials with combinations of properties, including ionic purity, high temperature stability, resistance to moisture and processing simplicity.
Environmental solutions, such as lead-free solders that raise reflow temperatures, will drive the need for new materials with high temperature tolerance.
The desire to reduce VOC-containing materials also creates the demand for new material solutions, many of which are in place today. Materials research will continue to address enhanced property combinations while satisfying environmental needs, as well.
All of these materials challenges are changing the way we do business. Users are demanding our technology, design assistance, processing know-how and application support-as well as low-cost products and services. [dowcorning.com]
Ian S. Thackwray Executive Industry Director-Electronics Dow Corning Midland, Mich.
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