| Die Trace for CSPs Isolates
Manufacturing Problems |
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Die
trace enables isolating CSP final test and board problems
to wafers and sites on wafers.
Die trace is the history of a semiconductor
die from wafer probe to final test and possibly to its location
on a board. It's started as a die's location on a wafer and
is used to isolate manufacturing and reliability problems
and to aid in improving yields.
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By
Jerry Secrest
Contributing Editor
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Die
Trace Methods
When die trace is required, or when a semiconductor
company finds it beneficial, there are three efficient ways to supply
it for CSPs:
- Digital fingerprint on the die
- Mapping through the CSP assembly process
- Putting the die ID on with a PROM
Each trace method is appropriate for specific applications.
Digital
Fingerprint
The first method mentioned, "digital fingerprint
on the die" is a new technique and employs an array of transistors
on each die.
During wafer processing, each transistor in
the array receives slightly different processing. The difference
in each transistor is amplified such that a unique, digital fingerprint
can be read from the die at wafer probe.
The electrical fingerprint is stored in a database
and can be accessed in the future. After CSP assembly processing,
the parts are tested and the digital fingerprint is associated with
the fingerprint taken at wafer probe.
The cost of this method is an area on the die
of about the size of a bonding pad. It may require added pins to
read out the fingerprint.
Assembly
Mapping
In mapping through assembly, wafer and strip
maps, keep track of the die in the strip.
The mapping is started at wafer probe, when
a software map of the good die is transferred from the wafer prober
to a database.
At die attach, the map is transferred to the
strip and the strip map is transferred to a database. The map can
be updated as the strip goes through CSP processing. The strip map
can also be pulled from the database for marking the part.
Die trace data or identification can be placed
on the CSP package at this point with a 2-D mark. The strip map
is updated again at test. At singulation, the good CSPs are pulled
from the strip and placed in tape and reel for shipment. A reel
map could be transferred with the reel of parts for trace or the
trace information can be included in a 2-D mark.
PROM
Circuit
Finally, the die ID in a PROM technique uses
a PROM circuit on the die.
The die ID is written into the die at wafer
test or at a laser trimmer. The die ID can be read at test after
the CSP processing.
The cost of this process is the added area of
the PROM and the added time to program the die ID. A PROM die ID
may also require additional pins to address and read out the die
ID.
| Mr. Secrest is an industry consultant specializing
in automation and test improvement. Readers can contact him
at secrest@ix.netcom.com
or phone 650.851.8142. |
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