| Dynamic Growth and Change
Highlight the IC Packaging Industry |
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Independent
IC packaging foundries will account for an estimated $8 billion
in revenue this year out of a total available market of $28.5
billion worldwide.
By
Harvey S. Miller, Contributing Editor
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Sales of IC assembly services (excluding test,
board assembly, and discrete assembly sales by the independent companies
listed in the table will approach $8 billion this year.
By comparison, the potential total available
market in 2000 will be $28.5 billion, which is now more than two-thirds
captive. A static analysis indicates more than a potential tripling
of independent sales, however.
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Figure
1.
Amkor's K4
facility was acquired from Anam last year. Amkor paid $950 million
to buy 3.5 million square feet of manufacturing and support
space. |
The leader among independents for more than two decades
continues to be Amkor Technology Inc. (Figure 1). Last year, Amkor's
revenue, most of which is from IC assembly and test, neared $2 billion
(Figure 2).
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Figure
2.
Amkor's revenue
neared $2 billion for 1999.
(Source:
Amkor Technology Inc.) |
Growth
The actual growth path of the independent sector
will be influenced by many factors, but increased penetration of
growing markets is the most important.
The assembly investment picture is mixed between
captive and independent sectors. But we believe that long-term trends
will favor outsourcing by IC manufacturers with fabs and not only
to the obvious fabless customers.
A prime example was the offloading by Motorola
to ASE, Taiwan, of major assembly operations. Even large IC companies
need to reorganize sometimes for a better position in highly competitive,
fast changing markets.
The competitive markets squeeze margins. The
IC companies then turn back to their design and fabrication core,
outsource package assembly.
As fab capacities are strained to meet demand,
fab expansion will be the primary thrust of semiconductor makers.
IPO prospectuses, such as those from Amkor and
STATS, point out other factors for relying on an independent assembler,
such as
- Greater IC package sophistication, fostering
specialization
- Gains to IC companies in time-to-market by
outsourcing
- Capital costs for packaging equipment on
top of the over-billion-dollar wafer-fab expenditure.
But a most important factor in the growth of the independents
and their share is the endorsement by the investment community,
evidenced by those very IPOs, plus large private capital placements
in ASAT, ChipPAC, etc.
Some very large bets are being placed on that
independent multibillion-dollar market potential. They will be self-fulfilling
as the independents rise to the challenge of proving superior cost-effectiveness
and better turn-around time than their captive competition.
IC packaging is a cauldron of activity, focused
on the independent sector. The best evidence of this activity is
the flow of capital and people into the independent sector.
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Outsourcing continues to grow, as shown in Figure 3, with
more than 17% accounted for by independents.
Figure
3.
The chart
shows the trend toward outsourcing assembly and test. (Source:
Amkor Technology Inc.)
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The new packages and capabilities offered by independent
assemblers are a further testament to the growing importance of
the independents. These developments are discussed in the context
of company profiles that follow alphabetically:
Advanced
Interconnect Technologies
AIT is a reborn combination of AMT ($150 million in
PDIP, SO, QFP) + Hana Technologies HK ($150M in BGA, CSP) with new
financing from Texas Pacific and Blum Capital. TBGAs will be a major
thrust.
Advanced
Semiconductor Assembly Technologies
ASAT is the independent parent of the very important
TBGA ("tape" BGA) package and still the market leader (see sidebar).
Most of the people developing TBGA packages at other independent
packaging companies migrated from ASAT. ASAT is half owned by QPL,
traded in Hong Kong. A group headed by Chase owns half. The relatively
low unit count reflects concentration on high-end packages.
Advanced
Semiconductor Engineering
ASE, Taiwan, is changing its previously recalcitrant
image. This may be attributable to its new president, Leonard Liu,
who served at IBM and Acer, where he learned that a little publicity
goes a long way. Overtaking Amkor will require friends and partners
(and lots of money). ASE was co-founded by Ralph Duceour, who later
founded what is now AIT and remains at the helm there.
The company is a major supplier to Motorola
after acquiring much of its assembly capacity in Taiwan and Korea.
There is a close relationship with Taiwan Semiconductor Manufacturing
Company that gives the company entrÚe to a host of waferless fab
companies for assembly services.
The large, non-assembly component is comprised
by test and assembly, including unbranded notebook computers and
motherboards. ASE owns 70% of U.S.- based ISE Labs, with test
in San Jose and assembly in Manteca, Calif. ASE trades on the Taipei
exchange.
Amkor
Technology Inc.
This company was the marketing arm of Korea-based
Anam Industrial Company Ltd. Along with Anam, Amkor has been the
independent pioneer on many fronts. Both, incidentally, share the
same chairman, James Kim.
- First with the vision of going beyond low-tech
wire-bonding and assembly services for off-loading from captives-the
former industry stereotype. Amkor offers full service from design
through test.
- Among the first to create a new world model
of synergy between Korean and U.S. capital and talent-a win-win
example that will be increasingly emulated on a world scale.
- Involved in almost every packaging advance
by license, partnership or acquisition-stacked die (Disco), wafer
bumping (Unitive and Flip Chip Technologies), TBGAs, etc.
The industry leader in assembly, Amkor is now
a wafer foundry operator as well. That helps to meet the competitive
challenge of Taiwan and Singapore competitors that derive much package
assembly business from tie-ins with TSMC and Chartered Semiconductor.
With $2 billion in sales of IC package assembly,
Amkor controls about 20% of the independent industry-a fragmented
industry with one non-dominating leader, which is among the characteristics
of a young industry.
Amkor is traded on the NASDAQ as AMKR. Its IPO
in 1998 raised half a billion dollars, which has been quadrupled
by other financing.
Chairman Kim and President John Boruch have
created a successful company and launched an important new industry.
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