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| Dynamic Growth and Change
Highlight the IC Packaging Industry |
CARSEM
CARSEM is the second largest unit producer with 2.5
billion units per year-if one includes discrete and power-very mature
and highly automated package sectors. ICs are predominantly leaded
device packages-DIP, SO, QFP. BGA capability is being increased
in the Malaysian plants.
ChipPAC
This company was born in late 1997 when Hyundai Electronics
separated its IC assembly into a separate profit center. In March
1999, still following the Anam-Amkor model, ChipPAC was (90%
) sold to investor-backed management (Bain and Citicorp groups).
The timing of that move was certainly influenced by the Korean financial
crisis of 1998. But like its Amkor model, sharing control has made
for a win-win partnership with jobs and technology in Korea, marketing
and technology strength in the U.S. The relatively recent entry
into the assembly business enables the company to concentrate on
higher value array packages, including Tape BGA.
IBM
IBM Bromont is part of IBM Microelec-tronics with
wafer fab (Burlington, Vt.), organic substrate (Endicott, N.Y.)
and ceramic substrate (East Fishkill, N.Y.) divisions. Bromont,
as a packaging foundry, is in the middle of the supply chain. Merchant
sales account for over half. The main packaging thrust has been
high-end, including ceramic substrate BGAs.
Orient
Semiconductor Engineering
OSE combines board-level assembly (45%) with IC
package assembly (55%). It seized the opportunity to buy a troubled
IPAC, an IC assembler specializing in QFPs, in San Jose, about two
years ago. This enabled OSE to add over $80 million to its production
capacity for quick-turn production. OSE's mix has been weighted
toward leaded devices. OSE is traded in Taiwan.
Shinko
This Japanese company produces a variety of ceramic
and organic substrates, heat spreaders and discrete parts, besides
offering IC package assembly. It trades publicly in Japan.
Signetics
Korea Ltd.
Signetics and its U.S. and European branches-Signetics
High Technology Inc., San Jose, and Signetics Ltd. Europe, Ferney-Voltaire,
France, respectively-seemed imperiled in the Crisis of '98.
But they pulled through and are thriving in
2000, as the table shows. The company's origin was the captive packaging
facility of legendary Sunnyvale, Calif.-based chip maker Signetics,
later bought by N.V. Philips and renamed Philips Semiconductor.
Philips sold the Korea-based assembly plants several years ago to
Korean business interests (Figure 4). The mix includes large numbers
of old design leaded packages, but it is vigorously shifting to
array packages. The company is another proponent of TBGAs. It is
also the oldest IC assembler in Asia still operating under its original
name (since its founding in 1966).
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Figure
4.
The Signetics
S2 plant, near Seoul, Korea, offers 335,000 square feet in three
stories, and is used for leading-edge assembly and test. An
older S1 facility, which is nearly as large, is employed for
DIPs, PLCCs, SOs and other, mature packages. |
Siliconware
Precision Industries Ltd.
Known widely as "SPIL," this company launched into
organic rigid laminate and flex packages for its major customer
wafer fab foundries, TSMC and UMC, emphasizing array packages in
1996. It reached the 100 million BGA mark in 1998. Wafer bumping
is on their map as a licensee of Flip Chip Technologies. SPIL trades
on the Taiwan stock exchange.
Singapore
Technologies Assembly and Test Service
STATS was primarily an IC test company until
1998, when the first BGA laminate packages were produced. Chartered
Semiconductor, Singapore's major wafer foundry, is a member of the
same group, a partner, and a major source of business.
An arms length relationship is maintained to
attract competitors of Chartered and its customers. STATS' late
entry into advanced packaging propels the company to the latest
developments - TBGAs, wafer thinning and flip-chip. The company
trades on the NASDAQ (since January 2000) as ST Assembly.
Others
The Amkor prospectus of 1998 spoke of 50 companies
in the Independent Package Assembly sector. The Amkor 10K of 2000
spoke of 40. Ron Iscoff lists 31 (surviving) in CSR, July-August,
1999, but says there are double that number, including about 30
that did not respond to his survey.
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The
Independent Semiconductor Packaging Industry Major Players
„ Estimated 2000 Ranked by IC Package Assembly Sales
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Total
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Sales $B
IC
Assembly
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Other
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IC Units (B)
|
IC
Assembly
Employees
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M SF
IC Assembly
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HQ
Location
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Amkor
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2.40
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2.00
|
0.40
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6.0
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9,500
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3.60
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U.S.
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ASE
|
1.40
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0.80
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0.60
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2.4
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3,200
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1.10
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Taiwan
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Siliconware
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0.68
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0.53
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0.15
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1.4
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5,000
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1.30
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Taiwan
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IBM Bromont
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0.40
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0.40
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0.00
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0.6
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2,300
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0.78
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Canada, U.S.
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ASAT
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0.38
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0.35
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0.03
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0.4
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2,200
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0.70
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Hong Kong
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Shinko
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1.90
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0.30
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1.60
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0.9
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1,100
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0.60
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Japan
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ChipPAC
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0.30
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0.30
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0.00
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0.8
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2,000
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0.70
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Korea, U.S.
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AIT
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0.33
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0.28
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0.04
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0.7
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5,800
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0.30
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Hong Kong, U.S.
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Signetics
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0.29
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0.27
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0.02
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0.7
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1,400
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0.40
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Korea
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OSE
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0.32
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0.19
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0.13
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0.5
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1,000
|
0.80
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Taiwan
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CARSEM
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0.45
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0.18
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0.27
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1.6
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4,000
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1.20
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Malaysia
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STATS
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0.22
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0.09
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0.13
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0.2
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400
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0.30
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Singapore
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Others
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1.50
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2.5
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Totals
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9.11
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7.19
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3.42
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18.70
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34,100
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11.78
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Conclusion
Two years ago, during the height of the Asian "flu,"
Asia's IC packaging foundries seemed, at times, to be the most active
parts of an industry under seige. Now, with the recession only a
bitter memory, most independent assemblers are working at or very
near capacity.
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MEASURING THE ASSEMBLY MARKET-
A VALUE AND UNIT PERSPECTIVE
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This year, world IC sales are headed toward
$190 billion, excluding discrete and opto devices. The packaging
value at 15% of the total is $28.5 billion.
IC sales for 2000 will be up about 28%
in this forecast; they are currently up over 33% in a
very heated market, and we have to allow for future supply
and demand dislocations.
Packaging assembly value will move in
lockstep with ICs. As Dick Green of SEMI, Mountain View, Calif.,
points out, the share of assembly capital equipment has remained
steady since assembly is more labor intensive than front-end
tasks.
There's another restraint on assembly
equipment growth relative to wafer fabrication: IC units are
growing more slowly than IC value.
IC units are currently tracing a different,
somewhat slower growth path as indicated by WSTS data from
Doug Andrey of the SIA-only a 15% growth rate. This translates
into increased average device prices over 10%!
Moore's Law puts more pressure on fab
than assembly; also price reflects the short product lives
of proliferating new designs-such as new market applications
in telecom and data communications, for switching, for transmission,
driven by speeds moving toward and beyond gHz.
The new devices also require new packages
with higher transmission speeds, less parasitics and smaller
size.
Packages and packaging technologies such
as chip-scale, TBGAs, flip-chip, stacked die, wafer level-these
are exactly the needs that the independents are ready and
eager to meet for semiconductor company customers. - H.M.
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Mr. Miller is a constant observer of the IC
and PWB industries, both from a business and a technology
view. Mr. Miller enjoys analyzing business impacts, especially
when there are unanticipated and unintended consequences to
be discovered, which is why he relishes CSR assignments selectively
covering the dynamic IC packaging industry. He also performs
market research and market development studies for private
clients.
[hmiller560@aol.com]
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