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 Dynamic Growth and Change Highlight the IC Packaging Industry

CARSEM

CARSEM is the second largest unit producer with 2.5 billion units per year-if one includes discrete and power-very mature and highly automated package sectors. ICs are predominantly leaded device packages-DIP, SO, QFP. BGA capability is being increased in the Malaysian plants.

ChipPAC

This company was born in late 1997 when Hyundai Electronics separated its IC assembly into a separate profit center. In March 1999, still following the Anam-Amkor model, ChipPAC was (90% ) sold to investor-backed management (Bain and Citicorp groups). The timing of that move was certainly influenced by the Korean financial crisis of 1998. But like its Amkor model, sharing control has made for a win-win partnership with jobs and technology in Korea, marketing and technology strength in the U.S. The relatively recent entry into the assembly business enables the company to concentrate on higher value array packages, including Tape BGA.

IBM

IBM Bromont is part of IBM Microelec-tronics with wafer fab (Burlington, Vt.), organic substrate (Endicott, N.Y.) and ceramic substrate (East Fishkill, N.Y.) divisions. Bromont, as a packaging foundry, is in the middle of the supply chain. Merchant sales account for over half. The main packaging thrust has been high-end, including ceramic substrate BGAs.

Orient Semiconductor Engineering

OSE combines board-level assembly (45%) with IC package assembly (55%). It seized the opportunity to buy a troubled IPAC, an IC assembler specializing in QFPs, in San Jose, about two years ago. This enabled OSE to add over $80 million to its production capacity for quick-turn production. OSE's mix has been weighted toward leaded devices. OSE is traded in Taiwan.

Shinko

This Japanese company produces a variety of ceramic and organic substrates, heat spreaders and discrete parts, besides offering IC package assembly. It trades publicly in Japan.

Signetics Korea Ltd.

Signetics and its U.S. and European branches-Signetics High Technology Inc., San Jose, and Signetics Ltd. Europe, Ferney-Voltaire, France, respectively-seemed imperiled in the Crisis of '98.

But they pulled through and are thriving in 2000, as the table shows. The company's origin was the captive packaging facility of legendary Sunnyvale, Calif.-based chip maker Signetics, later bought by N.V. Philips and renamed Philips Semiconductor. Philips sold the Korea-based assembly plants several years ago to Korean business interests (Figure 4). The mix includes large numbers of old design leaded packages, but it is vigorously shifting to array packages. The company is another proponent of TBGAs. It is also the oldest IC assembler in Asia still operating under its original name (since its founding in 1966).

Figure 4.
The Signetics S2 plant, near Seoul, Korea, offers 335,000 square feet in three stories, and is used for leading-edge assembly and test. An older S1 facility, which is nearly as large, is employed for DIPs, PLCCs, SOs and other, mature packages.

Siliconware Precision Industries Ltd.

Known widely as "SPIL," this company launched into organic rigid laminate and flex packages for its major customer wafer fab foundries, TSMC and UMC, emphasizing array packages in 1996. It reached the 100 million BGA mark in 1998. Wafer bumping is on their map as a licensee of Flip Chip Technologies. SPIL trades on the Taiwan stock exchange.

Singapore Technologies Assembly and Test Service

STATS was primarily an IC test company until 1998, when the first BGA laminate packages were produced. Chartered Semiconductor, Singapore's major wafer foundry, is a member of the same group, a partner, and a major source of business.

An arms length relationship is maintained to attract competitors of Chartered and its customers. STATS' late entry into advanced packaging propels the company to the latest developments - TBGAs, wafer thinning and flip-chip. The company trades on the NASDAQ (since January 2000) as ST Assembly.

Others

The Amkor prospectus of 1998 spoke of 50 companies in the Independent Package Assembly sector. The Amkor 10K of 2000 spoke of 40. Ron Iscoff lists 31 (surviving) in CSR, July-August, 1999, but says there are double that number, including about 30 that did not respond to his survey.

The Independent Semiconductor Packaging Industry Major Players „ Estimated 2000 Ranked by IC Package Assembly Sales
 
Total
Sales $B
IC
Assembly
Other
IC Units (B)
IC
Assembly
Employees
M SF
IC Assembly
HQ
Location
Amkor
2.40
2.00
0.40
6.0
9,500
3.60
U.S.
ASE
1.40
0.80
0.60
2.4
3,200
1.10
Taiwan
Siliconware
0.68
0.53
0.15
1.4
5,000
1.30
Taiwan
IBM Bromont
0.40
0.40
0.00
0.6
2,300
0.78
Canada, U.S.
ASAT
0.38
0.35
0.03
0.4
2,200
0.70
Hong Kong
Shinko
1.90
0.30
1.60
0.9
1,100
0.60
Japan
ChipPAC
0.30
0.30
0.00
0.8
2,000
0.70
Korea, U.S.
AIT
0.33
0.28
0.04
0.7
5,800
0.30
Hong Kong, U.S.
Signetics
0.29
0.27
0.02
0.7
1,400
0.40
Korea
OSE
0.32
0.19
0.13
0.5
1,000
0.80
Taiwan
CARSEM
0.45
0.18
0.27
1.6
4,000
1.20
Malaysia
STATS
0.22
0.09
0.13
0.2
400
0.30
Singapore
Others
 
1.50
 
2.5
 
 
 
Totals
9.11
7.19
3.42
18.70
34,100
11.78
 

Conclusion

Two years ago, during the height of the Asian "flu," Asia's IC packaging foundries seemed, at times, to be the most active parts of an industry under seige. Now, with the recession only a bitter memory, most independent assemblers are working at or very near capacity.

MEASURING THE ASSEMBLY MARKET- A VALUE AND UNIT PERSPECTIVE


This year, world IC sales are headed toward $190 billion, excluding discrete and opto devices. The packaging value at 15% of the total is $28.5 billion.

IC sales for 2000 will be up about 28% in this forecast; they are currently up over 33% in a very heated market, and we have to allow for future supply and demand dislocations.

Packaging assembly value will move in lockstep with ICs. As Dick Green of SEMI, Mountain View, Calif., points out, the share of assembly capital equipment has remained steady since assembly is more labor intensive than front-end tasks.

There's another restraint on assembly equipment growth relative to wafer fabrication: IC units are growing more slowly than IC value.

IC units are currently tracing a different, somewhat slower growth path as indicated by WSTS data from Doug Andrey of the SIA-only a 15% growth rate. This translates into increased average device prices over 10%!

Moore's Law puts more pressure on fab than assembly; also price reflects the short product lives of proliferating new designs-such as new market applications in telecom and data communications, for switching, for transmission, driven by speeds moving toward and beyond gHz.

The new devices also require new packages with higher transmission speeds, less parasitics and smaller size.

Packages and packaging technologies such as chip-scale, TBGAs, flip-chip, stacked die, wafer level-these are exactly the needs that the independents are ready and eager to meet for semiconductor company customers. - H.M.



Mr. Miller is a constant observer of the IC and PWB industries, both from a business and a technology view. Mr. Miller enjoys analyzing business impacts, especially when there are unanticipated and unintended consequences to be discovered, which is why he relishes CSR assignments selectively covering the dynamic IC packaging industry. He also performs market research and market development studies for private clients. [hmiller560@aol.com]


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